Mercedes-Benz C-Class Manuals

Mercedes Benz C-Class (W204) Training Manual: Improvement in corrosion protection compared to model series W 203

Mercedes Benz C-Class (W204) Training Manual / Body and Safety / Improvement in corrosion protection compared to model series W 203

Body

  • Fully galvanized body (even as of model refinement package 203)
  • New door frame system with dry area and continuous peripheral seal
  • Door bottom edges folded-over with seam seal and wax in the cavities
  • Handle strip on trunk lid with centering and chafe protection
  • Door handle recess on trunk lid with chafe protection
  • Sliding roof frame made of aluminum with plastic water drains
  • Continuous peripheral seam seal at all critical points

Major assemblies

  • Brake calipers with zinc/nickel coating
  • New painting system for the rear axle with subsequent preservation aftertreatment
  • Diagonal struts hot-dip galvanized
  • Front axle frame-type integral support hot-dip galvanized after assembly
  • Aluminum struts at underfloor
  • Rear axle wheel carrier from aluminum
  • Front axle springs with limit stops lined with rubber
  • Rear axle springs with zinc shims
  • Transmission oil lines with zinc/nickel coating
    Corrosion Prevention Concept

    Door Concept

    See More:

    Mercedes Benz C-Class (W204) Training Manual > Chassis: Rear Axle
    All components of the rear axle have been modified with the aim of increasing comfort. The design of the subframe carrier, struts, the wheel carriers and the subframe has been revised. In the new development, a lightweight design has been implemented throughout, e.g. the subframe in thinner panel th ...

    Mercedes-Benz C-Class Owners Manual

    Mercedes Benz C-Class (W204) Training Manual

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